Menene bambanci tsakanin PLC da Masana'antu PC
2025-05-16
Mummunan masana'antu 4.0, Automation Autom ɗin ya samo asali daga zaɓi don inganta ingantaccen aiki ga wajibcin kasuwanci. Masana'antu na masana'antar masana'antu na duniya yana tura tsarin sarrafawa mai ci gaba don inganta daidaiton samarwa, rage ƙayyadadden lokaci da inganta farashi. Masu Gudanar da Labarorin Masu Gudanar da shirye-shirye (PLCs) da kwastomomi na masana'antu (ipcs) sune dabarun biyun nan da ke haifar da atomatik a cikin wannan tsari. Kodayake duka biyun sun ba da sabis na masana'antu, akwai bambance-bambance masu mahimmanci a cikin masana'antar fasaha, halaye masu aiki da ikon yin amfani da aikace-aikace.
PLC mai sarrafawa na PLC) shine komputa na musamman don mahalli na masana'antu, kuma aikin zuciyar shi shine ya fahimci sarrafa kayan aiki na inji ta hanyar aikin dabaru na ainihi. Kayan aikin shine kayan aiki ne kuma ya ƙunshi ɓangaren aiki na tsakiya (CPU), shigarwar / fitarwa (i / o) Modules, ɗakunan samar da wutar lantarki, da raka'a wuta. Ba kamar kwamfyutocin gaba ɗaya ba, tsarin aikin PLC shine tsarin aiwatarwa na ainihi (E.G., zazzabi, matsa lamba) da kuma masu kulawa).
Minatale Plc: girman girman (kamar girman dabino na hannunka), hade da na asali I / o ormffes don sarrafa na'urar IR / Ya dace da manufar na'urar da ta dace da ƙananan injuna.
Modular PLC: Yana tallafawa fadada sauƙaƙe na I / OR MIFELE (E.G. Gudanar da iko da makamai na robotic a cikin Maɓallin Maɓallin Motar motoci.
RackMount Plc: tare da karfin iko mai karfi, ana amfani dashi a cikin manyan tsarin masana'antu, kamar tsarin sarrafawa (DCS) a cikin filin petroachemical.
High reliability: fanless design, wide temperature operation (-40℃~70℃) and vibration-resistant structure allow stable operation in harsh environments such as dust and oil.
Babban lokaci-lokaci: dangane da tsarin mai zagayawa, yana tabbatar da aiwatar da hukuncin sarrafawa, wanda ya dace da yanayin aikin lokaci (E.G. Babban Hawan Hawan Haske).
Rashin ƙoshin shirye-shirye na shirye-shirye: Yana goyan bayan yarukan shirye-shiryen shirye-shiryen shirye-shiryen shirye-shiryen da ke da dabara, yana sauƙaƙa don injiniyoyin da zasu fara zuwa sauri.
Mai iyakance iko na iyakance: yana tallafawa ayyuka masu sauƙi masu sauƙi, da wahalar yin ayyukan tsinkaye kamar su ilmantarwa na injin da babban bincike.
Aiki guda-aiki: An maida hankali kan ikon masana'antu, hadewa tare da shi tsarin (E.G. ERP, MES) yana buƙatar ƙarin na'urorin ƙofa.
Babban farashi na hadaddun tsarin: lokacin da adadi mai yawa na I / o Maduka ko tattaunawa ta hanyar sadarwa ta hanyar sadarwa ana buƙatar, farashin kayan aiki yana ƙaruwa da yawa.
WaniMasana'antu na masana'antuKamfanin da aka inganta ne bisa tsarin komfutoci dangane da babban manufar PC, wanda aka tsara don wuraren masana'antu, Gudun Windows, Linux, da sauran manyan tsarin aiki. With the development of semiconductor technology, IPC can not only fulfill the control tasks of traditional PLC, but also carry multiple workloads such as HMI, edge computing, AI vision detection, etc. by integrating GPU (Graphics Processor), TPU (Tensor Processor) and NVMe SSD (High Speed Solid State Disk), and the core value is to reduce the number of hardware in the factory through “function integration”. Cutarsa ta ƙimar ita ce don rage adadin kayan aikin a masana'antar ta hanyar "haɗin kai tsaye, IPC ɗaya na iya fahimtar ikon sarrafa kayan aiki, Setoisionaya da saduwa da girgije a lokaci guda.
Anti-Harsh Muhalli muhalli: Dauke da rashin lafiya mara kyau, yana goyan bayan ƙuraje na ruwa, kuma wasu samfuran na iya aiki a -25 ℃ ~ 60 ℃ 60 m yanayin zafi.
Za'a iya fadada sassaucin ra'ayi: Ba da goyon baya ga fadada kayan mara waya (kamar 5g, Wi-Fi0 na Motsi don biyan bukatun hangen nesa, robot, da sauransu.
Hanyoyin shigarwa na shigarwa: goyan bayan motocin jirgin ƙasa (dace da kagarar katangar gida), Vsa bangon-hawa (dace da conseres operates) ko fannoni-data).
Ikon aiki mai ƙarfi: sanye take da Intel Core / I7 Kashi na Miku'idodin Motoci, C ++ da sauran harsuna na koyo, da kuma tallafawa hanyoyin koyo masu zurfi).
IT /T Convergence ikon: 'yan asalin ƙasa don yarjejeniya ta masana'antu kamar OPC UA, MQTT, da sauransu, wanda za a iya hulɗa da tsarin ERP don tabbatar da ingantaccen bayanan bayanan.
Za'a iya samun kulawa mai nisa mai nisa da haɓaka haɓaka ta hanyar kayan aiki kamar su TeamViewer da VNC, rage farashin kiyayewa.
Babban saka hannun jari: Kudin babban IPC na iya isa ga dubun dubatar daloli, mafi yawa fiye da ƙananan tsarin Platt.
Babban bukatun tsaro: Tsarin Wuta, ID na Cirewa Tsarin Ka'idodin Masana'antu na Ka'idodin Masana'antu da za a tura don magance shi da barazanar.
Amincewa da muhalli shine sanyi-dogara: Wasu ba mai rugged ipcs suna buƙatar ƙarin kariya a cikin matsanancin rawar jiki ko mahimman mahallin ƙura ko ƙura.
PLC: Ya dogara da tsarin aiki na lokaci-lokaci (RTOS), ana amfani da kayan aikin haɓakawa na Cyclic don tabbatar da ƙayyadadden tsarin kula da miliseCond, wanda ya dace da lokacin sarrafa kayan masarufi).
IPC: Gudun Gudun Tsarin Gudanarwa, Yana buƙatar tabbatar da Hardel na Gaskiya ta lokaci-lokaci (kamar ƙaddamar da buƙatu na lokaci-lokaci amma yana buƙatar ɗaukar kaya masu yawa (kamar sahihiyar aiki na Real-Realment Amma suna buƙatar ɗaukar kaya na yau da kullun (kamar sahihiyar aiki da yawa), kuma yana buƙatar ɗaukar kaya masu yawa (kamar sahihiyar aiki da yawa).
PLC: dabaru na tsani (dabaru mai toshe (FBD) shine babban aikin masana'antu na musamman (kamar Siemens Tia Portal), rashin lafiyar yana rufewa, amma kwanciyar hankali yana da ƙarfi.
IPC: Yana tallafawa C / c ++, Python,
Smallaramin tsarin: pls suna ba da fa'idodin tsada masu yawa. Misali, don karamin aikin sarrafa 10 dijital inputts / Expums, wannan maganin PLC na iya zama ƙasa da 1 / 3 farashin IPC.
Cikakken tsarin: iPCs suna da mafi yawan kudin mallakar mallaka (TCO). A lokacin da aka gano hangen nesa, adana bayanai, da kuma hanyoyin sadarwa na gajimare suna buƙatar haɓaka kuɗin kayan masarufi, cabling, da kiyayewa.
PLC: Arziki na gargajiya ba su da fallasa ga Cyberattacks, amma a matsayin intanet na masana'antu (Ithot) ya zama mafi girman plcs na Ethernet suna buƙatar tura ƙarin ƙarin wuta wuta.
Virus na yau da kullun: Virus Sturus (2010) Cutar cutar ta Stannet (2010) ta kai ga wuraren zaman kawawar Iran ta hanyar rauni na PLC, yana nuna haɗari na yanar gizo.
IPC: dogaro akan tsarin kariya na software, tsarin faci da kuma bayanan bayanan kwayoyin suna buƙatar sabuntawa akai-akai. Koyaya, ipcs na masana'antu yawanci suna da ginannun kwakwalwan kwamfuta 2.0, ɓoyayyen bayanai na tallafi, kuma suna bin ka'idodin iso /ec 27001 Bayani na Tsaro.
Kula da rikicewar
Gudanar da dabaru mai sauƙi: Idan aikin ya ƙunshi dabaru mai sauƙi kawai - amsawar maimaitawa ", PLC ya isa ya cika bukatun kuma rufewa)
Aikace-aikacen Algorithmic Aikace-aikacen: Don fasali mai hangen nesa, tsinkayar kiwon lafiya, da sauransu, zaɓi na IPC don tallafawa ayyukan koyon injiniyan.
Muhallin muhalli
Yanayin jiki na zahiri: zazzabi mai zafi (e.g., Karfe Money), mawuyacin aiki (e.g., kayan masarufi) yanayin plcs, wanda ingancin masana'antar ya tabbatar da dorewa ta hanyar ingancin masana'antu na dogon lokaci.
Mahalli masana'antu: A cikin yanayin da aka tsara su da masana'antu masu tsayayyen abinci, ƙirar IPC da kuma ƙimar masu rikitarwa da kuma kariya ta IPC ta cika bukatun.
Tsarin rubutu
Kafaffun bukatun aiki: Misali, mawallen fadadawar zamani na PLC ya fi tsada mai tsada don gyaran layin kayan gargajiya (kawai ikon sarrafawa aka inganta).
Tsarin haɓaka nan gaba: Idan kuna shirin canza zuwa masana'anta mai wayo (E.G., samun dama ga Tsarin IT), IPC's ITHORENCOBION ZAI YI NUFIN CIKIN SAUKI.
PLCs da masana'antu na masana'antu suna wakiltar "da suka gabata" da "nan gaba" na masana'antar sarrafa masana'antu, yayin da ƙarshen shine injin din da yake jagorantar hankali. Kamfanunan ciniki suna buƙatar tsalle daga cikin "ko dai / ko" Tunani da kuma yanke shawara sosai daga waɗannan girma yayin da zaɓar samfuri:
Tsarin ɗan gajeren lokaci: fifikon farashi da kwanciyar hankali na PLC, wanda ya dace da iyakance kasafin kuɗi, aikin share fage.
Madadin- zuwa Tsarin dogon lokaci: Zuba jari a IPC don ɗaukar bukatun canji na dijital, musamman ayyukan da suka shafi manyan bayanai, Ai da hadewar girgije.
Cikakkun Kayayyaki: Daukisawa "PLC + IPC" matasan gine-gine don samun ingancin ingancin gyara tsakanin iko da yadudduka na sirri.
A matsayina na ƙwararren ƙwararren a cikin filin kwamfutoci na masana'antu,IpctechYana ba da cikakken tsarin masana'antu masu rusa da aka lalata, da kuma gabatar da dalilai iri daban-daban daga sabobin da aka sauya kamar yadda aka haɗa PLC, da sauransu. Don mafita hanyoyin sarrafa kansa na al'ada, tuntuɓi mu don neman shawarwari na fasaha kyauta don taimakawa masana'antar ku zuwa gaba zuwa kyakkyawar makoma.
Menene Plc?
PLC mai sarrafawa na PLC) shine komputa na musamman don mahalli na masana'antu, kuma aikin zuciyar shi shine ya fahimci sarrafa kayan aiki na inji ta hanyar aikin dabaru na ainihi. Kayan aikin shine kayan aiki ne kuma ya ƙunshi ɓangaren aiki na tsakiya (CPU), shigarwar / fitarwa (i / o) Modules, ɗakunan samar da wutar lantarki, da raka'a wuta. Ba kamar kwamfyutocin gaba ɗaya ba, tsarin aikin PLC shine tsarin aiwatarwa na ainihi (E.G., zazzabi, matsa lamba) da kuma masu kulawa).
Nau'in kayan masarufi da aikace-aikace na yau da kullun
Minatale Plc: girman girman (kamar girman dabino na hannunka), hade da na asali I / o ormffes don sarrafa na'urar IR / Ya dace da manufar na'urar da ta dace da ƙananan injuna.
Modular PLC: Yana tallafawa fadada sauƙaƙe na I / OR MIFELE (E.G. Gudanar da iko da makamai na robotic a cikin Maɓallin Maɓallin Motar motoci.
RackMount Plc: tare da karfin iko mai karfi, ana amfani dashi a cikin manyan tsarin masana'antu, kamar tsarin sarrafawa (DCS) a cikin filin petroachemical.
Abvantbuwan amfãni na plcs
High reliability: fanless design, wide temperature operation (-40℃~70℃) and vibration-resistant structure allow stable operation in harsh environments such as dust and oil.
Babban lokaci-lokaci: dangane da tsarin mai zagayawa, yana tabbatar da aiwatar da hukuncin sarrafawa, wanda ya dace da yanayin aikin lokaci (E.G. Babban Hawan Hawan Haske).
Rashin ƙoshin shirye-shirye na shirye-shirye: Yana goyan bayan yarukan shirye-shiryen shirye-shiryen shirye-shiryen shirye-shiryen da ke da dabara, yana sauƙaƙa don injiniyoyin da zasu fara zuwa sauri.
Iyakantarwa na plcs
Mai iyakance iko na iyakance: yana tallafawa ayyuka masu sauƙi masu sauƙi, da wahalar yin ayyukan tsinkaye kamar su ilmantarwa na injin da babban bincike.
Aiki guda-aiki: An maida hankali kan ikon masana'antu, hadewa tare da shi tsarin (E.G. ERP, MES) yana buƙatar ƙarin na'urorin ƙofa.
Babban farashi na hadaddun tsarin: lokacin da adadi mai yawa na I / o Maduka ko tattaunawa ta hanyar sadarwa ta hanyar sadarwa ana buƙatar, farashin kayan aiki yana ƙaruwa da yawa.
MeneneMasana'antu na masana'antu?
WaniMasana'antu na masana'antuKamfanin da aka inganta ne bisa tsarin komfutoci dangane da babban manufar PC, wanda aka tsara don wuraren masana'antu, Gudun Windows, Linux, da sauran manyan tsarin aiki. With the development of semiconductor technology, IPC can not only fulfill the control tasks of traditional PLC, but also carry multiple workloads such as HMI, edge computing, AI vision detection, etc. by integrating GPU (Graphics Processor), TPU (Tensor Processor) and NVMe SSD (High Speed Solid State Disk), and the core value is to reduce the number of hardware in the factory through “function integration”. Cutarsa ta ƙimar ita ce don rage adadin kayan aikin a masana'antar ta hanyar "haɗin kai tsaye, IPC ɗaya na iya fahimtar ikon sarrafa kayan aiki, Setoisionaya da saduwa da girgije a lokaci guda.
Abubuwan kayan aiki da hanyoyin aiki
Anti-Harsh Muhalli muhalli: Dauke da rashin lafiya mara kyau, yana goyan bayan ƙuraje na ruwa, kuma wasu samfuran na iya aiki a -25 ℃ ~ 60 ℃ 60 m yanayin zafi.
Za'a iya fadada sassaucin ra'ayi: Ba da goyon baya ga fadada kayan mara waya (kamar 5g, Wi-Fi0 na Motsi don biyan bukatun hangen nesa, robot, da sauransu.
Hanyoyin shigarwa na shigarwa: goyan bayan motocin jirgin ƙasa (dace da kagarar katangar gida), Vsa bangon-hawa (dace da conseres operates) ko fannoni-data).
Abbuwan amfãni naKwamfutoci masana'antu
Ikon aiki mai ƙarfi: sanye take da Intel Core / I7 Kashi na Miku'idodin Motoci, C ++ da sauran harsuna na koyo, da kuma tallafawa hanyoyin koyo masu zurfi).
IT /T Convergence ikon: 'yan asalin ƙasa don yarjejeniya ta masana'antu kamar OPC UA, MQTT, da sauransu, wanda za a iya hulɗa da tsarin ERP don tabbatar da ingantaccen bayanan bayanan.
Za'a iya samun kulawa mai nisa mai nisa da haɓaka haɓaka ta hanyar kayan aiki kamar su TeamViewer da VNC, rage farashin kiyayewa.
Iyakokin komputa na masana'antu
Babban saka hannun jari: Kudin babban IPC na iya isa ga dubun dubatar daloli, mafi yawa fiye da ƙananan tsarin Platt.
Babban bukatun tsaro: Tsarin Wuta, ID na Cirewa Tsarin Ka'idodin Masana'antu na Ka'idodin Masana'antu da za a tura don magance shi da barazanar.
Amincewa da muhalli shine sanyi-dogara: Wasu ba mai rugged ipcs suna buƙatar ƙarin kariya a cikin matsanancin rawar jiki ko mahimman mahallin ƙura ko ƙura.
Bambanci tsakanin masana'antu na masana'antu?
Tsarin aiki da na gaske
PLC: Ya dogara da tsarin aiki na lokaci-lokaci (RTOS), ana amfani da kayan aikin haɓakawa na Cyclic don tabbatar da ƙayyadadden tsarin kula da miliseCond, wanda ya dace da lokacin sarrafa kayan masarufi).
IPC: Gudun Gudun Tsarin Gudanarwa, Yana buƙatar tabbatar da Hardel na Gaskiya ta lokaci-lokaci (kamar ƙaddamar da buƙatu na lokaci-lokaci amma yana buƙatar ɗaukar kaya masu yawa (kamar sahihiyar aiki na Real-Realment Amma suna buƙatar ɗaukar kaya na yau da kullun (kamar sahihiyar aiki da yawa), kuma yana buƙatar ɗaukar kaya masu yawa (kamar sahihiyar aiki da yawa).
Yaren na shirye-shirye da Haske
PLC: dabaru na tsani (dabaru mai toshe (FBD) shine babban aikin masana'antu na musamman (kamar Siemens Tia Portal), rashin lafiyar yana rufewa, amma kwanciyar hankali yana da ƙarfi.
IPC: Yana tallafawa C / c ++, Python,
Farashi
Smallaramin tsarin: pls suna ba da fa'idodin tsada masu yawa. Misali, don karamin aikin sarrafa 10 dijital inputts / Expums, wannan maganin PLC na iya zama ƙasa da 1 / 3 farashin IPC.
Cikakken tsarin: iPCs suna da mafi yawan kudin mallakar mallaka (TCO). A lokacin da aka gano hangen nesa, adana bayanai, da kuma hanyoyin sadarwa na gajimare suna buƙatar haɓaka kuɗin kayan masarufi, cabling, da kiyayewa.
Tsaro da Amincewa
PLC: Arziki na gargajiya ba su da fallasa ga Cyberattacks, amma a matsayin intanet na masana'antu (Ithot) ya zama mafi girman plcs na Ethernet suna buƙatar tura ƙarin ƙarin wuta wuta.
Virus na yau da kullun: Virus Sturus (2010) Cutar cutar ta Stannet (2010) ta kai ga wuraren zaman kawawar Iran ta hanyar rauni na PLC, yana nuna haɗari na yanar gizo.
IPC: dogaro akan tsarin kariya na software, tsarin faci da kuma bayanan bayanan kwayoyin suna buƙatar sabuntawa akai-akai. Koyaya, ipcs na masana'antu yawanci suna da ginannun kwakwalwan kwamfuta 2.0, ɓoyayyen bayanai na tallafi, kuma suna bin ka'idodin iso /ec 27001 Bayani na Tsaro.
Gine-ginen kayan masarufi da scalables
|
Yanayi Matrix
| Nau'in aikace-aikacen | PLC fifiko STENARARIO | IPC Yanayin sahihan |
| Sarrafa kayan aiki | Kayan aikin injin guda, isar da isar da isar / DOW | Motsi Shirya don haɗin gwiwar robots, Agv kewayawa |
| Aiwatar da kulawa | Rufaffiyar rufewa / yawan zafin jiki a cikin tsire-tsire masu guba | Nazarin real-lokaci game da bayanan muhalli na semiconductor |
| Gudanar da bayanai | Mai sauki na samarwa | Haɗin tsarin MES, ajiya na tarihi da rashin ƙarfi |
| Baki computing | Ba a zartar ba | Gano gano AI |
Jagorar Gudanar da Kayan Aiki
Abubuwa uku na bincike
Kula da rikicewar
Gudanar da dabaru mai sauƙi: Idan aikin ya ƙunshi dabaru mai sauƙi kawai - amsawar maimaitawa ", PLC ya isa ya cika bukatun kuma rufewa)
Aikace-aikacen Algorithmic Aikace-aikacen: Don fasali mai hangen nesa, tsinkayar kiwon lafiya, da sauransu, zaɓi na IPC don tallafawa ayyukan koyon injiniyan.
Muhallin muhalli
Yanayin jiki na zahiri: zazzabi mai zafi (e.g., Karfe Money), mawuyacin aiki (e.g., kayan masarufi) yanayin plcs, wanda ingancin masana'antar ya tabbatar da dorewa ta hanyar ingancin masana'antu na dogon lokaci.
Mahalli masana'antu: A cikin yanayin da aka tsara su da masana'antu masu tsayayyen abinci, ƙirar IPC da kuma ƙimar masu rikitarwa da kuma kariya ta IPC ta cika bukatun.
Tsarin rubutu
Kafaffun bukatun aiki: Misali, mawallen fadadawar zamani na PLC ya fi tsada mai tsada don gyaran layin kayan gargajiya (kawai ikon sarrafawa aka inganta).
Tsarin haɓaka nan gaba: Idan kuna shirin canza zuwa masana'anta mai wayo (E.G., samun dama ga Tsarin IT), IPC's ITHORENCOBION ZAI YI NUFIN CIKIN SAUKI.
Ƙarshe
PLCs da masana'antu na masana'antu suna wakiltar "da suka gabata" da "nan gaba" na masana'antar sarrafa masana'antu, yayin da ƙarshen shine injin din da yake jagorantar hankali. Kamfanunan ciniki suna buƙatar tsalle daga cikin "ko dai / ko" Tunani da kuma yanke shawara sosai daga waɗannan girma yayin da zaɓar samfuri:
Tsarin ɗan gajeren lokaci: fifikon farashi da kwanciyar hankali na PLC, wanda ya dace da iyakance kasafin kuɗi, aikin share fage.
Madadin- zuwa Tsarin dogon lokaci: Zuba jari a IPC don ɗaukar bukatun canji na dijital, musamman ayyukan da suka shafi manyan bayanai, Ai da hadewar girgije.
Cikakkun Kayayyaki: Daukisawa "PLC + IPC" matasan gine-gine don samun ingancin ingancin gyara tsakanin iko da yadudduka na sirri.
Me yasa Zabi ZabiIpctech?
A matsayina na ƙwararren ƙwararren a cikin filin kwamfutoci na masana'antu,IpctechYana ba da cikakken tsarin masana'antu masu rusa da aka lalata, da kuma gabatar da dalilai iri daban-daban daga sabobin da aka sauya kamar yadda aka haɗa PLC, da sauransu. Don mafita hanyoyin sarrafa kansa na al'ada, tuntuɓi mu don neman shawarwari na fasaha kyauta don taimakawa masana'antar ku zuwa gaba zuwa kyakkyawar makoma.
Yaba
